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Design of Stamping Processes of Pinless FSWed Thin Sheets in AA1050 Alloy for Motomotive Applications Using FEM

机译:用机械方法设计aa1050合金无钉FsWed薄板冲压工艺

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摘要

In the present paper, the cold stamping of friction stir welded AA1050-O thin sheets, obtained using a pinless tool, was studied. A preliminary investigation allowed to define the weldability window, in terms of the rotational and welding speed values, leading to joints with the desired mechanical properties. Then, the constitutive behavior of both the parent material and welded zone was characterized by means of uniaxial tensile tests. The constitutive equations obtained by analyzing the experimental results were implemented into the FEM code used to simulate the cold stamping process of FSWed blanks. The virtual prototypes were validated by performing stamping experiments of the FSWed blanks and comparing the predicted and measured results in terms of sheet thickness, and major strain vs. minor strain data.
机译:本文研究了使用无针工具获得的搅拌摩擦焊接AA1050-O薄板的冷冲压。初步研究允许根据旋转速度和焊接速度值定义可焊接性窗口,从而产生具有所需机械性能的接头。然后,通过单轴拉伸试验表征了母材和焊接区的本构行为。通过分析实验结果获得的本构方程被应用到用于模拟FSWed坯料的冷冲压过程的FEM代码中。通过对FSWed毛坯进行冲压实验,并根据薄板厚度以及主要应变与次要应变数据比较预测和测量结果,对虚拟原型进行了验证。

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